Complete Guide to Step-by-Step Success

What is Covered in This Manual

This manual provides a detailed overview of the DeWalt DW735 planer, covering installation, operation, and maintenance. It includes safety precautions, technical specifications, and troubleshooting tips. You’ll find step-by-step guides for optimal performance and care. The manual ensures you understand the tool’s features and how to handle various materials. It also covers proper storage and warranty information, making it an essential resource for both professionals and DIY users. By following this guide, you’ll maximize the tool’s efficiency and longevity, ensuring safe and effective use in all your projects. This comprehensive guide is designed to help you get the most out of your DW735 planer with confidence and precision.

Safety Precautions

Welcome to the safety section of the DeWalt DW735 manual. This chapter outlines essential guidelines for safe operation, including specific warnings and proper handling techniques to ensure your safety and the tool’s optimal performance. Always follow safety measures to prevent accidents and maintain efficiency.

General Safety Practices

Always wear protective gear, including safety goggles, gloves, and a dust mask. Ensure proper ventilation and avoid loose clothing that could catch in moving parts. Keep children and pets away from the workspace. Maintain a clean and well-lit work area to prevent accidents. Never operate the planer when fatigued or under the influence of substances; Ensure all guards are in place and functioning correctly before use. Follow the manufacturer’s guidelines for blade installation and replacement. Keep the workpiece firmly secured to prevent movement during operation. Regularly inspect the tool for damage or wear and address issues promptly. Proper training and understanding of the tool’s operation are essential for safe use. Adhere to all safety warnings and cautions provided in this manual to ensure optimal performance and personal safety.

Specific Safety Warnings for the DW735

Always ensure the planer is placed on a stable, flat surface to prevent vibration or tipping. Avoid wearing loose clothing or jewelry that could get caught in moving parts. Never reach into the planer while it is in operation, as the blades are extremely sharp and can cause severe injury. Keep children and pets at a safe distance from the workspace. Do not use damaged or dull blades, as they can lead to uneven cutting and increased risk of accidents. Avoid overloading the planer with material that exceeds its capacity, as this can cause mechanical stress or malfunction. Never leave the planer unattended while it is in use, and ensure the power cord is kept away from water or moisture. Always disconnect the power source before performing maintenance or blade replacements. Failure to follow these warnings can result in serious injury or damage to the equipment.

Proper Handling and Usage Techniques

Always handle the DW735 planer with care, ensuring a firm grip on the handles to maintain control during operation. Keep loose clothing and long hair tied back to avoid entanglement. Wear safety glasses to protect against debris. Position the material securely on a flat surface before planing and ensure it remains stable throughout the process. Apply steady, consistent pressure, but avoid excessive force, as this can lead to uneven results or damage to the blades. Move the planer in a continuous, smooth motion to achieve an even finish. For best results, take light passes, gradually removing material to avoid tearing. After use, disconnect the power source and allow the planer to cool before storing or performing maintenance. Regularly inspect the blades and replace them when worn or damaged to maintain optimal performance.

Product Overview

The DeWalt DW735 is a powerful 12.5-inch thickness planer designed for precise woodworking. Its compact, portable design makes it ideal for various tasks, from small projects to large-scale woodworking. Built for durability and performance, the DW735 features a robust motor and advanceddust collection system. Whether you’re a professional or a DIY enthusiast, this planer delivers consistent results, ensuring smooth finishes and accurate thickness control.

Key Features of the DeWalt DW735 Planer

The DeWalt DW735 planer is equipped with a 12.5-inch cutting capacity, making it ideal for processing wide boards. It features a powerful 15-amp motor that delivers consistent performance. The planer includes a three-knife cutter-head design for smooth, even finishes and minimal tear-out. A two-speed gear system allows users to choose between 96 CPI for fine finishing or 179 CPI for faster material removal. The cutter-head rotates at 8,000 RPM, ensuring efficient planning. Additionally, the DW735 includes an integrated dust collection system with a 2-inch port for cleaner operation. Its compact design and foldable stand enhance portability, while the included infeed and outfeed tables improve workflow efficiency. These features make the DW735 a versatile and reliable tool for woodworking professionals and enthusiasts alike.

Components and Accessories Included

The DeWalt DW735 planer comes with a comprehensive set of components and accessories to ensure optimal performance and convenience. Included in the package is the planer unit itself, featuring a durable steel frame and precision-engineered components. The planer is equipped with three reversible high-speed steel knives for extended cutting life. Additional accessories include a dust hood for efficient dust collection, an infeed table to support workpieces, and an outfeed table for smooth material handling. A push stick is also provided for safe and controlled feeding of stock through the planer. These components and accessories are designed to enhance functionality, safety, and productivity, making the DW735 a complete and ready-to-use woodworking solution for professionals and hobbyists.

Technical Specifications

The DeWalt DW735 planer is built with robust engineering and precise performance in mind. It features a powerful 15-amp motor that operates at 120 volts, delivering 10,000 RPM for consistent and smooth planing. The planer has a 12-1/2-inch wide cutting capacity and a maximum cutting depth of 1/8 inch per pass. The large 14-inch x 14-inch cast aluminum table provides ample workspace, and the adjustable fence ensures accurate material alignment. Weighing approximately 80 pounds, the DW735 combines portability with durability. Its cutterhead design includes three reversible high-speed steel knives, allowing for extended tool life and minimal material waste. These specifications make the DW735 ideal for both small-scale and heavy-duty woodworking projects.

Installation and Setup

Installation involves unpacking, inspecting for damage, and assembling the planer according to the manual. Ensure the workspace is stable and flat before first use.

Unboxing and Initial Inspection

When you unbox your DeWalt DW735 planer, carefully inspect the contents for any visible damage during shipping. Verify that all components, including the planer, stand, infeed and outfeed tables, and tools, are included. Check the power cord for any signs of damage or fraying. Inspect the planer’s surfaces and blades for any debris or defects. Ensure all accessories, such as the dust hood and wrench, are present and undamaged. Before proceeding, review the manual to familiarize yourself with the parts and their functions. If any items are missing or damaged, contact DeWalt customer support immediately. A clean, flat workspace is essential for proper assembly and operation.

Assembling the Planer

Begin by attaching the stand to the planer using the provided bolts and washers. Ensure the stand is level and securely fastened to prevent vibration during operation. Next, mount the infeed and outfeed tables, aligning them with the planer’s surface for even material support. Tighten all connections firmly. Install the dust hood by aligning it with the planer’s dust port and securing it with the included hardware. Connect the power cord and test the planer at a low setting to ensure smooth operation. Refer to the diagrams in the manual for precise alignment and tightening specifications. Always assemble on a clean, flat surface and ensure all parts are properly aligned before use.

Setting Up the Planer for First Use

Before first use, ensure the planer is on a level surface and all components are securely assembled. Plug in the power cord and test the motor at a low speed to confirm smooth operation. Adjust the depth stop to your desired setting and ensure the blades are properly aligned. Test the planer with a scrap piece of wood to check for even cutting and make any necessary adjustments. Apply a small amount of rust-inhibiting oil to moving parts if recommended. Familiarize yourself with the controls, such as the depth adjustment knob and power switch. Always ensure proper ventilation and keep loose clothing tied back during operation. Follow the manual’s guidelines for optimal performance and safety.

Operating the Planer

Feed stock smoothly, maintain control, and adhere to safety guidelines for efficient operation.

Step-by-Step Guide to Using the DW735

Ensure the planer is on a stable, flat surface and plugged into a grounded outlet. Wear safety glasses and keep loose clothing tied back. Set the desired thickness using the depth adjustment knob. Feed the wood evenly through the planer, maintaining firm control. Keep hands and fingers away from the blades at all times. Turn the planer on and move it steadily across the material. Apply consistent pressure but avoid forcing the tool. Make multiple passes if needed, checking smoothness after each pass. Turn off the planer before leaving it unattended. Always refer to the manual for specific settings and adjustments. Regularly inspect the blades for wear and replace as needed for optimal performance. Proper technique ensures safety and precision in your woodworking projects. Always follow safety guidelines to avoid accidents. For best results, work in a well-ventilated area. Cleaning the planer after use prevents dust buildup. Store the tool securely when not in use. Familiarize yourself with the controls before operation. Adjust the feed rate according to the material thickness. Keep children and pets away during operation. Use proper lifting techniques to avoid injury. Ensure the workpiece is properly aligned before feeding. Avoid overloading the planer with excessively thick materials. Keep the work area clear of debris to maintain visibility. Follow all safety warnings provided in the manual. Proper handling ensures longevity and performance of the DW735 planer. Regular maintenance is crucial for optimal results. Follow the manufacturer’s recommendations for blade replacement. Always disconnect the power before performing maintenance. Use genuine DeWalt replacement parts for reliability; If unsure about any procedure, consult the manual or contact support. Proper usage enhances productivity and safety in your projects. For detailed instructions, refer to the manual’s troubleshooting section if issues arise.

Understanding the Controls and Settings

The DeWalt DW735 planer features an intuitive control panel designed for precise operation. The depth adjustment knob allows you to set the desired thickness of your material, while the feed rate dial controls the speed of the cutter head. The on/off switch is conveniently located for easy access. The emergency stop button is a safety feature that halts operation immediately. The reset button restarts the planer after a power interruption. The thickness scale and pointer provide accurate measurements for consistent results. The table adjustment handle ensures proper alignment of the planer table. Familiarize yourself with these controls to optimize performance and achieve professional-grade finishes. Adjust settings based on material type and thickness for best results. Refer to the manual for detailed explanations of each control’s function.

Optimizing Performance for Different Materials

To achieve the best results with the DeWalt DW735 planer, adjust settings based on the type of material being used. For hardwoods, use a slower feed rate and smaller depth cuts to avoid tear-out. Softwoods can typically handle faster feed rates and slightly deeper cuts. When working with engineered or thin materials, reduce the depth of cut and use a higher feed rate to maintain stability. Always ensure the material is properly supported and aligned with the infeed table. The planer’s carbide blades are ideal for most woodworking applications, but consider using steel blades for softer materials to minimize scratches. Regularly check and adjust the cutter head alignment for consistent finishes. Proper material preparation and machine setup will significantly enhance the quality of your workpieces.

Maintenance and Care

Regular maintenance ensures optimal performance and extends the lifespan of your DeWalt DW735. Always follow the manufacturer’s guidelines for cleaning, lubrication, and blade replacement. Store the planer in a dry, cool environment, protected from dust and debris. Inspect moving parts periodically for wear and tear. Use genuine DeWalt replacement parts to maintain reliability and warranty compliance. Proper care will ensure consistent results and prevent premature mechanical issues. Refer to the detailed maintenance sections for specific instructions.

Regular Cleaning and Lubrication

Regular cleaning and lubrication are essential to maintain the DeWalt DW735’s performance and longevity. Start by turning off and unplugging the planer. Use a soft brush or cloth to remove dust and debris from the table, rollers, and cutterhead. Avoid using harsh chemicals, as they may damage the finish. For lubrication, apply a few drops of silicone-based lubricant to moving parts, such as the rollers and pivot points, every 50 hours of use or after cleaning. This prevents friction and ensures smooth operation; Always refer to the manual for specific lubrication points. Proper maintenance will help prevent wear and tear, ensuring consistent results and extending the life of your planer.

Replacing Blades and Wear Parts

Replacing blades and wear parts on the DeWalt DW735 planer is crucial for maintaining optimal performance. Blades should be replaced when they become dull or show signs of wear. To replace the blades, unplug the planer and use the provided cutter head lock to secure the cutter head. Remove the worn blades using an Allen wrench and screwdriver, then install the new blades, ensuring they are properly aligned and tightened. Regularly inspect and replace wear parts, such as roller bearings or feed rollers, if they show excessive wear. Always use genuine DeWalt replacement parts to ensure compatibility and performance. Refer to the manual for specific instructions and torque specifications. Proper replacement ensures smooth operation and prevents damage to the planer or workpieces.

Storing the Planer Properly

Proper storage of the DeWalt DW735 planer ensures longevity and prevents damage. Always clean the planer thoroughly before storage, removing dust and debris from the cutter head, table, and rollers. Apply a light coat of rust-inhibiting oil to exposed metal surfaces to prevent corrosion; Store the planer in a dry, cool, and well-ventilated area, away from direct sunlight and moisture. Use the original packaging or a high-quality protective cover to shield it from dust. Ensure the planer is placed on a stable, flat surface and secure it to prevent accidental movement. Avoid stacking heavy objects on or near the planer. Proper storage maintains the planer’s performance and ensures it remains ready for use when needed.

Troubleshooting Common Issues

Addressing common issues ensures optimal performance. Check for blade alignment, tighten loose parts, and clear debris from the cutterhead. Reset overload protection if needed.

Identifying and Solving Common Problems

Common issues with the DW735 may include uneven finishes, vibration, or the planer not turning on. For uneven finishes, check blade alignment and ensure proper material feed rate. If vibration occurs, verify that the planer is mounted securely and blades are balanced. If the planer does not start, inspect the power cord, ensure the outlet is functional, and check the safety switch. For material feeding issues, clean the rollers and ensure they are free from debris. Always refer to the manual for specific troubleshooting steps. If problems persist, contact DeWalt customer support for assistance or visit an authorized service center for professional diagnosis and repair.

Diagnosing Electrical or Mechanical Failures

Electrical issues with the DW735 may include the motor not starting or intermittent operation. Check the power cord for damage, ensure it is properly plugged in, and verify the circuit breaker or fuse. For mechanical failures, inspect the drive belt for wear or misalignment and ensure all bolts are tightened securely. If unusual noises occur, examine the pulleys and bearings for damage or misalignment. Lubricate moving parts if they appear dry. If the motor overheats, allow it to cool before restarting. For persistent issues, consult the troubleshooting guide or contact a DeWalt authorized service center for professional repair. Always disconnect power before performing any diagnostics or repairs.

When to Contact Professional Support

If you encounter issues that cannot be resolved through troubleshooting or DIY repairs, it is essential to contact DeWalt professional support. This includes situations where the planer experiences severe mechanical damage, electrical malfunctions, or repetitive failures after attempted fixes. If you are unsure about diagnosing or repairing complex components like the motor or internal gear system, seek assistance from an authorized service center. Additionally, if the issue pertains to warranty coverage or requires specialized tools, professional support is recommended. Always ensure the planer is unplugged before handing it over for service. For more information, visit the DeWalt website or call their customer support hotline to locate the nearest authorized service center.

Warranty and Support

Your DeWalt DW735 planer is backed by a 3-year limited warranty and a 1-year free service contract. For inquiries or claims, contact the dedicated DeWalt support team via phone, email, or online chat.

Understanding the DeWalt Warranty Policy

Your DeWalt DW735 planer is protected by a 3-year limited warranty that covers defects in materials and workmanship. This warranty is non-transferable and applies only to the original purchaser. It ensures that any faulty parts will be repaired or replaced free of charge during the warranty period. The policy excludes damage caused by normal wear and tear, misuse, or unauthorized modifications. To maintain warranty coverage, always follow the guidelines outlined in this manual. Additionally, DeWalt offers a 1-year free service contract, which includes maintenance and adjustments, though blades and other consumable items are not covered under this contract.

Registering Your Product

Registering your DeWalt DW735 planer is a simple process that ensures you receive the latest updates, service notifications, and warranty validations. To register your product, visit the official DeWalt website and navigate to the product registration section. You will need to provide your contact information, product model number (DW735), serial number, and purchase date. Keep your purchase receipt handy, as it may be required for verification. Registration helps DeWalt keep you informed about product enhancements, safety notices, and promotional offers. It also ensures your warranty remains valid and easily accessible if you need to file a claim. This step is crucial for maintaining your product’s support and service benefits.

Locating Authorized Service Centers

To locate an authorized DeWalt service center for your DW735 planer, visit the official DeWalt website and use the Service Center Locator tool. Enter your location or zip code to find the nearest authorized service providers. These centers are equipped to handle repairs, maintenance, and parts replacement for your planer. Ensure to contact them beforehand to confirm their operating hours and services. Additionally, you can contact DeWalt customer support directly via phone or through their website for assistance in finding a service center. Always verify that the service center is authorized by DeWalt to ensure warranty compliance and genuine parts usage. This helps maintain your planer’s performance and extends its lifespan.

Additional Resources

Explore DeWalt’s official website for FAQs, downloadable manuals, and community forums. These resources provide troubleshooting tips, updated guides, and expert advice for your DW735 planer.

Online Support and FAQs

DeWalt offers comprehensive online support for the DW735 planer, including a dedicated webpage with FAQs, troubleshooting guides, and diagnostic tools. Visit the official DeWalt website to access detailed resources.

The FAQ section addresses common questions about installation, operation, and maintenance. Additionally, video tutorials and step-by-step guides are available to help users optimize their planer’s performance.

For specific issues, the website provides interactive tools to diagnose problems and recommend solutions. Users can also find links to downloadable manuals and software updates.

Join DeWalt’s community forums to connect with other users, share tips, and learn from experienced professionals. Online support ensures you have the help you need to keep your DW735 running smoothly.

Downloading the Latest Manual Updates

To ensure you have the most up-to-date information for your DeWalt DW735 planer, visit the official DeWalt website. Navigate to the “Support” section and search for the DW735 model. Here, you’ll find options to download the latest version of the owner’s manual in PDF format.

Regularly check for updates, as DeWalt may release revised manuals with new features, safety guidelines, or troubleshooting tips. When downloading, ensure your device has sufficient storage space and a reliable internet connection.

Once downloaded, save the manual to a convenient location for easy access. This ensures you always have the latest guidance for maintaining and operating your DW735 planer effectively.

Joining the DeWalt Community

Connecting with the DeWalt community is a great way to enhance your experience with the DW735 planer. By visiting the DeWalt website, you can explore forums, social media groups, and dedicated platforms where users share tips, projects, and solutions.

Joining the community allows you to interact with fellow woodworking enthusiasts, professionals, and DeWalt experts. You’ll gain access to exclusive content, such as tutorials, webinars, and workshops, designed to help you get the most out of your tools.

Additionally, the community often features promotions, new product announcements, and special events. By participating, you can stay updated, learn new techniques, and contribute to a vibrant network of DeWalt users worldwide. Always review community guidelines to ensure respectful and constructive interactions.